More Details
We integrate industrial design aesthetics with DFM experience to provide a complete fan housing prototype solution:
Main Body: ABS engineering plastic, processed via CNC + vacuum forming, finished with matte spray coating + UV curing, achieving a smooth, white matte surface that is scratch- and yellowing-resistant;
Base: ABS plastic with integrated counterweight (metal or cement) for enhanced stability, finished with matching matte spray, ensuring cohesive visual style;
Control Area / Decorative Panels: Can be produced using injection molding or CNC machining, supporting surface finishes such as matte, glossy, or silk-screen detailing;
Assembly: Panels and trims designed with precise slots and screw bosses, ensuring tight fit, consistent gaps, and structural integrity.
Suitable for: floor-standing fans, tower fans, and other household cooling appliances for OEM/ODM brands, new design prototypes, and small-batch verification samples.
Key Features & Advantages
1️⃣High-Fidelity Appearance
- Main body: CNC or vacuum-formed ABS with fine matte coating, scratch- and yellowing-resistant;
- Base: Weighted ABS design for stable placement, matching main body finish;
- Optional trims: Silk-screen or laser-engraved surface elements for brand or functional detailing.
2️⃣Multi-Material Collaboration & Durability
- ABS plastic: strong, lightweight, heat-stable;
- Counterweights: metal or cement blocks integrated for stability;
- Matte spray + UV curing: maintains color fidelity and resists wear over time.
3️⃣Rapid Prototyping & Appearance Validation
- CNC + vacuum forming allows accurate prototypes for tactile feel and visual verification;
- Matte coating and UV curing produce near-production surface finish for review and approval;
- Supports small-batch assembly testing with base and main body integration.
4️⃣DFM & Structural Optimization
- Assembly gaps controlled to ±0.05 mm for seamless visual appearance;
- Draft angles and support features optimized during prototyping;
- Screws, clips, and panel tolerances considered for easy assembly and maintenance.
Technical Specifications
| Parameter | Value |
|---|---|
| Material | ABS Engineering Plastic |
| Surface Finish | Matte spray + UV curing; optional silk-screen / laser engraving |
| Tolerance | ±0.05 mm (panels/trims); structural parts ±0.1 mm |
| Durability | Scratch-resistant, anti-yellowing, heat-stable |
| Daily Output | 1–20 sets of samples per project |
| Lead Time | Prototype 5–10 days |
| Process | CNC / Vacuum Forming / Spray Painting / UV Curing / Sanding / Polishing |
| Packaging | Protective wrap + custom insert + outer box |
Application Scenarios
▶️Floor-standing or tower fan prototype and appearance verification
▶️Small-batch functional sample production for OEM/ODM brands
▶️Base and main body structural validation and assembly testing
▶️Concept design demonstration and internal review
FAQs
Q1: Can you customize colors, finishes, and assembly features?
Yes. ABS finishes, matte or glossy coatings, and panel detailing can be tailored to brand requirements.
Q2: Are prototypes structurally stable?
Yes. Weighted bases and reinforced panels ensure prototype stability for testing and display.
Q3: Do you accept small-batch prototype orders?
Yes. Supports 1–20 sets for appearance, fit, and functional verification.
Why Choose Us / Company & Service Capabilities
- Extensive experience in home appliance exterior parts, including fans and cooling appliances;
- Full-service prototype solutions: design interface, structural optimization, material selection, and sample production;
- Integrated CNC, vacuum forming, painting, and assembly lines reduce multi-vendor coordination risks;
- Strict QC system: IQC → IPQC → OQC; supports third-party audits.
Production Capabilities & Manufacturing Process
- Prototyping: CNC + vacuum forming + sanding + matte spray + UV curing;
- Surface Treatment: In-house or partner painting lines, supports matte, glossy, and special finishes;
- Quality Control: CMM, visual inspection, scratch testing;
- Shipment: Custom protective packaging, supports single units or small batches, including cross-border logistics.
