High-Fidelity Prototype: Perfectly Realize Your IP Design
Before investing in expensive molds, you need a high-fidelity prototype to verify structure, showcase appearance, or secure stakeholder approval. We specialize in prototyping for IP derivatives and creative hardware brands.
Using precision high-transparency resin, we perfectly simulate PC or Tritan transparency, and combine vacuum casting to produce realistic silicone cup sleeves and finely detailed 3D characters. Whether for crowdfunding photography or engineering testing, our samples look and feel like the final production pieces.
Key Features & Advantages
1️⃣Ultimate Transparency
Imported high-transparency resin with fine polishing and chemical finishing; prototype transparency can reach over 95%, perfectly simulating glass.
2️⃣Complex Character Detailing
No molds needed; SLA ultra-high-resolution 3D printing combined with hand-painted finishing accurately reproduces every color detail of your IP character.
3️⃣Structure Validation & Assembly
Strictly processed according to your CAD designs, ensuring dome lid sealing, straw fitting, and silicone sleeve damping meet design expectations.
4️⃣Rapid Small-Batch Response
Efficient and cost-effective vacuum casting for 10–50 sets needed for demo or internal review.
5️⃣Design Review Support
We understand both design and manufacturing. During prototyping, we flag potential issues affecting mass production to reduce mold risks later.
Technical Specifications
| Parameter | Value |
|---|---|
| Processing Method | SLA/DLP 3D Printing, CNC Machining, Vacuum Casting |
| Transparent Material | High-Transparency Resin (PC-like/Acrylic-like), Polished Finish |
| Soft Material | Silicone, Shore Hardness 30A–80A adjustable |
| Dimensional Accuracy | ±0.05 mm to ±0.1 mm (depending on process) |
| Heat Resistance | For room-temperature display or functional verification only (not recommended for hot liquids) |
| Surface Finish | Hand polishing, UV coating, screen printing logo, matte/skin-touch paint |
| Prototype Lead Time | Samples: 3–5 working days; Small Batch (50 pcs): 10–14 days |
| Minimum Order | 1 piece; flexible customization supported |
| IP Protection | NDA strictly enforced to protect your design |
Application Scenarios
Crowdfunding Projects (Kickstarter/Indiegogo)
High-fidelity demo models for photography and advertising.
Design Review & Testing
Verify character placement inside dome, cup grip feel, and assembly structure.
Trade Shows
Create premium display units before mass production for demo rooms.
Limited Edition Trial Runs
Small-batch high-end gifts or event-specific products.
FAQs
Q1: Will the prototype look like the real product?
Yes. With precise hand polishing and professional painting, prototypes are almost indistinguishable from injection-molded parts.
Q2: I only have a sketch; can you prototype it?
Yes. We provide 3D modeling support; our engineers can turn basic dimensions and reference images into a manufacturable 3D model.
Q3: Can you produce 50 sets in a small batch?
Absolutely. For 10-100 units, we usually use vacuum casting (silicone molds), saving over 90% of mold costs compared to injection molding.
Q4: What about the prototype material strength?
Prototype resin is sufficiently tough for structural verification and display. For drop tests, we recommend CNC-machined engineering plastics.
Why Choose Us / Prototyping Capabilities
We bridge your idea to a tangible product.
Rapid iteration: Flexible response to late-stage design changes, reflected quickly in prototypes.
One-Stop Post-Processing: Full polish, coating, and tampo-printing facilities ensure every corner meets high aesthetic standards.
Preparation for Mass Production: Consider future injection molding feasibility, providing DFM suggestions to prevent production issues.
Manufacturing Process
- File Review: Check 3D files for prototyping feasibility.
- Core Component Fabrication: 3D print the cup body and internal character.
- Hand Finishing: Remove supports, multi-step sanding, precision polishing.
- Coloring & Coating: Professional painting according to Pantone colors.
- Assembly & Testing: Verify component fit and final assembly quality.
